High Density Arc & Heat Resistant Cement Boards (Asbestos)

DESCRIPTION
THERMOSIL High Density Arc and Heat Resistant Boards are manufactured from carefully selected and treated Raw Asbestos Fibre and special grades of cement. The particular properties of the material are obtained by maintaining precision control of the blend, rate of mixing, addition of predetermined quantities of water and chemicals and then compressing the mix into sheet form under extremely high pressure. The sheets are then kept for maturing for several weeks under conditions of controlled humidity and temperature.

DISTINCTIVE PROPERTIES
THERMOSIL High Density Boards are versatile materials which combine the following distinctive properties not available in any other individual material:
  • Good thermal stability at high temperatures
  • Low contact thermal shock thus eliminating fracture in items like glass components
  • Low thermal conductivity
  • High temperature resistance
  • Good anti-tracking properties
  • High arc resistance
  • Ability to withstand high frequencies
  • High strength even at high temperatures
  • Extremely hardwearing leading to long product life cycle.
  • Easy machineable without splitting or chipping
  • Easy fixing by fasteners or adhesives
  • Suitability as fire check barriers
  • Good alkali resistance
  • Non ?metallic thus controlling problem of induced currents
  • Availability in high thickness blocks of up to 100 mm leading to convenient manufacturing of components
  • Non-rusting
APPLICATIONS
The distinctive properties of THERMOSIL High Density Boards lead to their applications in numerous diverse areas. Some of these applications are:
  • In Arc chutes and deflector plates on air-break circuit breakers, contactors and fuse gear
  • As spacer strips and end packing blocks in distribution transformers
  • For the control and extinction of electric arcs
  • For handling and transferring hot glass components in the moulding areas, conveyor systems and annealing lehrs
  • For manufacture of jigs, dies, moulds, guides, buffer strips, tubes, rods and other machined components
  • As core plates in foundries and in furnaces
  • For insulation of heated plattens in presses
  • For insulation of coils, as top plate or support blocks in induction furnaces
  • As guide strips or splash boards in handling of molten metals on hot castings
  • For transportation of hot metal and pot line insulation in the aluminium industry
  • As fire barriers or fire check doors



AVAILABLE GRADES

UNTREATED
THERMOSIL High Density Boards are available in the following grades:
HD-31   General purpose natural grade suitable for most of the required applications.
HD-35   Special grade for specific requirements. Only manufactured against order.


TREATED
The natural grade has high water absorption which can result in unsatisfactory electrical insulation if used in situations where such water absorption can occur. Silicone Resin impregnated material (SR Grade) is recommended for such applications. This eliminates the necessity of coating the edges with varnish after cutting.
Silicone Resin has been chosen because it has a higher operating temperature in comparison to other available Resins.
The minute pores in the Boards are filled with Silicone Resin, increasing the electrical strength and lowering moisture absorption from 15% to about 1%. There is also some burning of Resin at the point of contact with the arc but this is localized and is self extinguishing.
SR grade does not replace HD grades but is intended for application where superior electrical properties are required such as in arc chutes and barriers for H.V. air break switchgear.
SR grade is available in thickness range of 3.2 mm to 38 mm.
THERMOSIL
HIGH DENSITY ARC & HEAT RESISTANT BOARDS


TECHNICAL DATA FOR UNTREATED GRADES

Mechanical Properties
Property
   Unit
                  Nominal thickness(mm)
3.0-5.0                    6.4-12.5               over
                                                       12.5
Density
(Nominal)
gms/cc
1.95
1.95
1.95
Tensile Strength
( min. )
kgf/cm2
200
190
180
Shear Strength
( min. )
kgf/cm2
400
380
350
Flexural Strength
( min. )
kgf/cm2
450
410
350
Ultimate Crushing Strength?
( min. )
kgf/cm2
1500
1400
1250
Compression Yield?
( max. )
%
5
4
3.5
Water Absorption
( max. )
%
15
14
13

Electrical Properties
Property
   Unit
                  Nominal thickness(mm)
3.0-5.0                     6.4-12.5                over
                                                         12.5
Dielectric Strength in Air@90oC  (min.)
kV/mm
1.7
1
0.8
Surface Breakdown in Air@ 90oC (min.)
kV
>10
>10
>10
Thermal Properties
Property
   Unit
                  Nominal thickness(mm)
3.0-5.0                     6.4-12.5                over
                                                         12.5
Carbon Arc Test
Secs.
120
120
120
Spirit Burner Test
                                          DOES NOT IGNITE
Thermal Conductivity
kcal/mh oC
0.6
0.6
0.6
Continuous Temp. Usage
 oC
350
350
350

Specification Compliance

HD Grades meet the requirments of  :BS  3497: 1979 & IS  4248: 1967 (Class1)
                                                          :BHEL AA21516
Sheet Size

1225 X 1080 mm (trimmed).      Special sizes on request.

Thicknesses Available

Nominal Thickness (mm)
 Tolerance(mm)   App.wt.per sheet (kgs)   Nominal Thickness     Tolerance
App.wt.per
sheet (kgs)
           3.00          ?0.25                 7.50               20.00           0.25                 49.00
           5.00          ?0.25               12.00               25.00         ?0.25                 61.00
           6.40          ?0.25               15.50               32.00         ?0.40                 77.00
           8.00          ?0.25               19.50               38.00         ?0.40                 93.00
           9.50          ?0.25               23.00               50.00         ?0.40               122.00
         12.75          ?0.25               31.00               63.00         ?0.50               155.00
         16.00          ?0.25               39.00               75.00         ?0.50               185.00


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